ALUMILL

Tech Gulf LLC

EXPERTISE - OUR STRENGTH

Alumill Tech Gulf LLC is one of the foremost industrial leaders in top quality aluminum flat-rolled products, color coated coils and sheets. The manufacturing plant operates out of a wide-spread campus of over 55,000 square meters in the industrial area of Ras Al Khaimah (U.A.E.).

The integrated Cast House provides continuous production of Cast Coils suitable for subsequent Cold Rolling Mill process, based on the advanced technology of Presezzi SpA (Italy). The state-of-the-art line is fully equipped lab for end-to-end testing solutions of materials.

ALUMILL PRODUCTION PROCESS

Melting and Holding Furnaces

Pure aluminum ingots are melted and alloyed with other elements by means of master alloy such as iron, silicon, manganese and magnesium. The material is analyzed and adjusted to ensure that the correct composition is achieved. This is then transferred to the holding furnace for direct casting.

Cast House

In the cast house continuous casting and rolling process is adopted in which hot metal, after being continuously cast as cast coil form. In melting furnace alloyed preparation is taken place and there after hot metal is transferred to the holding furnace, then degassing and filtration is taking place.

Cold Rolling Mill

Cast coils are then processed in the cold rolling mill to customer’s required thickness and further treated in the annealing furnace to achieve the required temper and strength. The cold rolling mill machine is equipped with reversible automatic gauge control (AGC) and able to produce the closest tolerance required meeting the stringent worldwide standards.

Finishing lines, Tension Leveling & Cut-to-length

Cold Rolled Coils are processed in the Finishing Department for further process as per customer’s requirement as:
Tension leveling to improve the flatness prior to coating
Cut-to-length for final coil and sheet production
Side trimming for coils
Roll forming for roofing products
Embossing line for stucco finishing

Colour Coating Line

The coil coating process is the most efficient means of coating aluminum. It is a continuous, high-volume process that produces a consistent product. The aluminum substrate gets degreased, chemically pre-treated and coated. Typical paint system requirements are formability, scratch-resistance, appearance and weather ability.

Output per annum

ALUMINIUM COIL & SHEET

25,000

Metric Ton

IMPRESSIVE PRODUCTION FACILITY

The aluminium rolling mill and coating line division is also suitably supported by in house laboratory facilities and end-to-end material tests at all levels. The plant has an ultra modern state of the art machinery meeting the requirements of industrial and aluminum architecture segments with an uncompromising quality of the products. Its high tech machinery has a production capacity of 25,000 MT per annum.

PERFECT COMPOSITION

CONTINUOUS CASTER

SURFACE COATING LINE

CUSTOMISED FINISH
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